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Amana Tool

Carbide V-Groove 108 Deg. Folding for Composite Material Panels Like TCM, CCM, ACM, 0.090 Inch Tip Width x 3/8 x 1/2 Diameter x 1/4 Inch Shank ZrN Coated Router Bit

SKU: 45781

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Description

Amana Tool 45781 Carbide V-Groove 108 Deg. Folding for Composite Material Panels Like TCM, CCM, ACM, 0.090 Inch Tip Width x 3/8 x 1/2 Diameter x 1/4 Inch Shank ZrN Coated Router Bit

SKU: 45781

(D) Diameter:	1/2"
Angle (a°)	108°
(B) Cutting Height:	3/8"
(d) Shank:	1/4"
(L) Overall Length:	2-1/8"
B1	5/32"
Type	ZrN Coated V-Groove
Maximum RPM	28,000
Flutes:	2
D1	0.090"
a1°	36°

Overview
Tool Data Downloads

The carbide cutting tip is brazed to a steel shank specially designed to cut grooves in composite building materials. Routing V-shaped grooves, whereby the aluminum cover and a part of the polyethylene core is removed, allows folding/creasing the remaining material by hand. Special Amana-grade carbide provides much longer tool life especially compared to carbide-tipped tooling.

Composite Material Panels Like TCM, CCM, and ACM are widely used for cladding many diverse exterior and interior applications such as office buildings, hospitals, convention centers, airports, and hotels. The long-lasting durability of the material makes it an excellent choice for buildings, signage, displays, etc.

Designed for cutting and scoring aluminum sandwich materials including:

Acetate
Acrylonitrile-Butadiene-Styrene (ABS)
Aluminum, Brass, Bronze, Clay, Zinc & Wood Composite Panels
Aluminum 5052
Aluminum Composite Materials (ACM)
Aluminum Composite Panel (ACP) *
ALPOLIC® Copper Composite Material (CCM)
Alucobond®
Alupanel®
Bakelite
Dibond®
Durabond **
e-panel™
Etalbond®
Lexan™
Nylon
PE and FR Cores
Phenolics
Plastic/Acrylic
Plexiglas®
PVC
Stainless Steel Composite Material (SCM)
Titanium Composite Material (TCM)
Wood

*Aluminum Composite Panel (ACP) is a type of ACM flat panel that consists of two thin aluminum sheets bonded to a non-aluminum core. ACPs are frequently used for external cladding or facades of buildings, insulation, and signage. **Durabond is a polyethylene core with 0.3mm colored aluminum sheet on either side, pre-finished requiring no decoration.

Benefits of Zirconium Nitride (ZrN) Coating

Creates a harder and tougher cutting edge allows for a prolonged cutting edge life and helps to prevent the build-up of material in the flutes while cutting
Have the tendency to run/spin much faster than an uncoated tool
Optimized flute geometry and low Total Indicated Runout (TIR) guarantees clean cuts, essentially eliminates sanding and reduces chatter (where the machine or workpiece vibrates) under high chip loads (when used with low TIR spindles)
High flute volume supports high feed rates and chip loads
High aspect ratio for single pass deep-reach cutting
Flute geometry optimized for cutting sign foam, signboard, hardwoods, thermoplastics, and phenolic composites

Speed & Feed Rates

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